Since its introduction in 2008, Rota’s exterior sensor expertise has revolutionised how place sensors are applied in hydraulic cylinders. Initially designed to propagate a magnetic discipline by a carbon metal cylinder wall, this innovation enabled correct analogue or digital place reporting for cylinders the place conventional strategies reminiscent of deep drilling had been both not attainable or economically viable. With the most recent developments, together with a discount in magnet dimension by as much as 88%, the brand new Elu Sequence presents even better potential for value financial savings and operational effectivity. This makes it a perfect resolution for OEMs in industries like transportation and agricultural equipment.
The evolution of the Elu sensor
Rota’s preliminary design addressed the problem of integrating sensors into double-ended and long-stroke cylinders, the place conventional deep drilling might compromise the structural integrity of the cylinder or enhance prices. The El collection enabled exterior sensor mounting, eliminating the necessity for inside modifications. This breakthrough opened alternatives for exact place monitoring in heavy-duty purposes, reminiscent of steering programs in agricultural equipment or long-reach hydraulics in transportation autos.
With the most recent Elu collection, Rota has taken this idea even additional. By lowering the magnet dimension by as much as 88%, the brand new sensor permits for integration into even smaller cylinders with out altering the core dimensions – such because the pin-to-pin size – important in lots of OEM designs. This flexibility allows seamless integration into current programs, making it a plug-and-play resolution for producers.
Price advantages
Probably the most vital cost-saving points of the Elu sensor is the minimal machining required. Putting in the magnet entails milling a easy slot within the piston, at a price of roughly one euro per cylinder. That is drastically decrease than conventional strategies, reminiscent of deep drilling, which not solely incurs increased prices but additionally compromises piston rod energy.
In long-stroke cylinders, gun drilling is commonly essential to accommodate conventional inside sensors, a course of that may be prohibitively costly. By eliminating this requirement, the E Sequence supplies an answer that cuts down on each time and prices, making it possible to implement place sensing even in long-stroke or double-ended cylinders.
The flexibility to pre-install magnets in cylinders and add sensors later, as wanted, creates a extremely versatile manufacturing course of. OEMs can standardise their cylinders throughout totally different fashions and resolve so as to add sensors solely when the appliance requires it. This “modular” method can result in vital stock value reductions, as the identical base cylinder can be utilized throughout varied configurations. Moreover, the smaller magnet dimension means the Elu sensor can match into most cylinder designs with out requiring adjustments to the general dimensions, making it simpler for OEMs to combine the expertise with out re-engineering their programs.
Better potential
In industries like transportation and agriculture, the place gear sturdiness and precision management are paramount, the Elu collection presents important benefits. For example, in agricultural equipment, the place exact steering and hydraulic management are crucial, the Elu sensor permits for real-time place monitoring of cylinders, enhancing operational effectivity and lowering put on and tear on equipment. Equally, in heavy-duty transport autos, the place hydraulic programs are integral to lifting and loading mechanisms, the Elu sensor supplies sturdy, dependable suggestions, enabling smoother operations and enhancing security.
The rugged design of the Elu sensor, coupled with its resistance to vibration and harsh circumstances, makes it splendid for outside and high-intensity purposes the place downtime might be expensive. Moreover, the simply replaceable sensors imply much less downtime and decrease upkeep prices guaranteeing increased productiveness for end-users.
With the brand new Elu collection, Rota has not solely superior the expertise behind exterior sensors but additionally made it extra accessible and cost-effective for OEMs in transportation and agricultural equipment. The decreased magnet dimension, decrease machining prices, and modular integration potential provide a transparent path to enhancing operational effectivity and decreasing total manufacturing prices. Because the demand for smarter, extra environment friendly equipment grows, the Elu collection sensor positions itself as a vital innovation that may assist producers keep aggressive whereas assembly the wants of more and more subtle purposes.
Rota shall be exhibiting at EIMA Worldwide 2024 – Corridor 15 Stand D/10
