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Friday, June 6, 2025

CASE STUDY: Volvo’s new technology articulated haulers


iVT travels to Sweden for the launch of Volvo’s new articulated hauler vary, which delivers improved energy, productiveness and security options throughout six up to date fashions and one brand-new addition. Following our go to, two battery electrical variations had been unveiled at Bauma in Munich

In 1966, the world’s first articulated hauler, often known as Gravel Charlie, was manufactured in Volvo CE’s manufacturing, R&D and check facility in Braås, Sweden. Now, nearly 60 years later, the corporate has unveiled its largest articulated hauler launch to this point. Splendid for purposes in quarrying, building and mining industries, the lineup is comprised of six upgraded fashions – the A25, A30, A35, A40, A45 and A60 – in addition to the brand-new 45-tonne A50. “The vary is split into three households,” explains Niclas Lind, technical product supervisor at Volvo CE’s manufacturing unit for articulated haulers. “We now have the small household, the A25 and A30, after which we’ve got the big household, the A35, A40 and A45 machines. On the high we’ve got the A50 and A60 machines. We now have designed the machines for a variety of purposes. As you go up the scale lessons, the larger machines are excellent for mild mining, for instance, whereas the smaller machines are extra suited to building purposes.”

Volvo's A35 articulated hauler
ABOVE: Operator visibility has been made a precedence with redesigned cab panels, vast wiper protection and non-obligatory cameras

Energy and productiveness

Delivering 336kW to 385kW and a payload of 34,500kg to 45,000kg, Volvo’s articulated haulers keep a constant power-to-payload ratio throughout totally different fashions, making certain balanced efficiency no matter measurement. “Throughout all fashions, we’ve got put in three diesel engine households which have been developed and manufactured in-house at Volvo,” says Lind. “We now have the D11J for the smaller A25 and A30 fashions, D13J and D16J for the bigger A35, A40, A45 and A60 fashions, and the D16J particularly for the heavy-duty A60.”

The brand new technology haulers share a number of key options designed to maximise productiveness and effectivity. The Volvo drivetrain with Terrain Reminiscence is a system that identifies and remembers slippery highway segments to make sure optimised traction management. The clever operate helps to keep up off-road mobility, delivering optimum gasoline effectivity with out compromising on energy. “The primary purpose is to make it helpful for the shopper in order that productiveness and gasoline effectivity can be higher,” says Lind.

Inside the cab of one of Volvo's new generation articulated hauler models
ABOVE: All next-generation articulated hauler fashions function Volvo Co-Pilot for simple operator navigation of necessary machine capabilities

Security is essential

To enhance traction, when activated, automated drive mixtures with 100% differential locks guarantee energy is distributed equally to all wheels. This prevents particular person wheels from spinning freely after they lose traction, splendid for muddy, slippery or uneven floor circumstances. For added stability, the all-terrain bogie system, that includes Volvo’s specialised suspension design, permits the rear axles to pivot independently, sustaining floor contact even over uneven surfaces or ditches. Consequently, the machine has improved traction and cargo distribution which is important when carrying heavy payloads throughout building websites or quarries.

Volvo Co-Pilot
ABOVE: All next-generation articulated hauler fashions function Volvo Co-Pilot for simple operator navigation of necessary machine capabilities

The Volvo Dynamic Drive system options predictive gear choice that adapts to working circumstances like load weight or floor slope. For additional operator management, the downhill pace management maintains a preset pace when travelling downhill, even with heavy hundreds, eliminating the necessity for fixed brake utility and lowering brake put on.

Superior in-cab options

Contained in the cab, all important data is conveniently displayed on simply two screens. The interactive Volvo Co-Pilot show permits the operator to manage all machine operations. “Volvo Co-Pilot is built-in within the machine,” says Lind. “In a single display screen you possibly can see the doorway of the machine within the higher left nook, for instance, and within the right-hand nook you possibly can see behind the machine. Utilizing the show, the operator can simply navigate machine settings, local weather management, radio, cameras, in addition to view the machine’s standing. With Volvo’s Co- Pilot’s map operate, the operator may see different machines that it’s linked to on the identical web site and the place they’re situated on the map. One other necessary operate is that the system has the flexibility to calculate how a lot the machine will transfer – or how a lot grime it is going to transfer –each day. Lastly, we’ve got the haul help system with on-board weighing offering real-time payload data.”

Volvo's A50 articulated hauler
ABOVE: Splendid for quarries, mines and building websites, the A50 delivers a payload of 45 tonnes

Visibility enhancements come from redesigned cab panels and wider wiper protection in addition to a decrease entrance hood. Elective entrance and rear cameras and a normal entrance digicam managed through Volvo Co-Pilot additional enhances visibility. Security can be enhanced by way of a repositioned door entrance, railings on each side of the machine and lighting on the steps and platform.

Operator consolation is elevated additional with adjustable seats, Bluetooth connectivity, USB ports, storage options, an ergonomic gear lever and a noise-reducing cab design.

Articulated haulers for the long run

The evolution of Volvo’s articulated haulers demonstrates the OEM’s continued concentrate on addressing terrain challenges first recognized within the Sixties. The brand new lineup maintains the core articulated design precept whereas incorporating technological developments to boost operations.

“Our haulers have all the time given our prospects an distinctive off-road efficiency, excellent operator consolation and most uptime,” concludes Per Trozell, product supervisor in gross sales area Europe & Worldwide at Volvo CE. “However now that we’ve got up to date them with our most fun options and easy operation, the most effective simply obtained higher. Our skill to keep up a world-leading place on this section is testomony to our unwavering dedication to excellence, with high quality, security and environmental care firmly at its coronary heart.”

This text first appeared within the June difficulty of iVT 

Photos courtesy of Volvo CE

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